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I/O modules

Woodward 5463-581: Heavy-Duty Governor Control Relay

Brand: Woodward
Model Number:5463-581
Type: Governor Control Relay
Product Origin: USA
Payment: T/T, Western Union, Credit Card
Price: USD 99
Dimensions: 273.6 mm x 214.1 mm x 59.2 mm
Weight: 0.75 lbs (approx. 0.34 kg)
Warranty: 12 months

Versatile Power Switching for Engine and Motor Control

The Woodward 5463-581 is a robust single-channel control relay for speed and position regulation. This versatile relay directly interfaces with governor outputs to manage fuel valves or actuators. It operates reliably on either 24 VDC or 120 VAC control power. Consequently, it is a key component for controlling diesel engines, gas engines, and industrial motors.

Technical Specifications and Environmental Ratings

This heavy-duty relay from Woodward features a substantial 25 Amp switching capacity. Its compact design allows for straightforward panel or DIN rail mounting. Furthermore, the relay maintains operation across an exceptionally wide temperature range.

Detailed Technical Parameters

ParameterSpecification
ManufacturerWoodward
Model Number5463-581
Product SeriesGovernor Control & Accessories
Product CategoryControl Relay / Power Interface Relay
Relay TypeSPST (Single Pole, Single Throw) – Normally Open or Normally Closed
Contact Configuration1 Form A (NO) or 1 Form B (NC) – verify specific model
Rated Contact Current25 A (Resistive Load)
Maximum Switching Voltage240 VAC / 30 VDC
Rated Thermal Current25 A
Operate & Release Time< 15 ms (typical)
Coil Operating Voltage24 VDC or 120 VAC (Selectable/Configurable)
Coil Power Consumption5 W
Mechanical Life> 10 million operations
Electrical Life> 100,000 operations (at rated load)
IsolationReinforced isolation between coil and contacts
Connection TypeScrew terminals (for both coil and contacts)
Status IndicationOptional LED indicator for relay energized state
Operating Temperature Range-40°C to +85°C
Storage Temperature Range-55°C to +100°C
Relative Humidity5% to 95% non-condensing
MountingDIN Rail (35 mm) or Panel Mount
Enclosure ProtectionTypically IP20 (for installation inside protective enclosures)
Module DimensionsCompact relay form factor (e.g., 90mm x 22mm x 100mm)
Module WeightApproximately 0.25 kg
Internal Energy StorageNone; relay state is maintained only while coil is powered
Compliance StandardsNEMA, IEC, and other industrial control standards

Key Features and Application Benefits

The 5463-581 relay handles high-current loads directly from a low-power governor signal. Its wide operating voltage selection simplifies integration into different plant electrical systems. The relay also provides reliable contact isolation for safe control circuit separation. Moreover, its rugged construction ensures durability in harsh industrial and mobile environments. Therefore, it is trusted for critical functions in power generation, marine propulsion, and compressor control.

Application Context and Wiring

Engineers use this relay as the final output stage from a Woodward governor or controller. For example, it can switch a high-current solenoid valve that controls fuel flow to an engine. The 5463-581 requires proper sizing of external fuses or circuit breakers for load protection. Correct wiring of the coil for either DC or AC operation is essential for reliable performance.

Installation and Safety Guidelines

First, mount the relay securely on a DIN rail or panel within a suitable enclosure. Next, connect the control voltage (24VDC or 120VAC) to the coil terminals, observing polarity for DC. Then, wire the load (e.g., actuator, valve) through the relay’s heavy-duty contact terminals. Finally, always follow local electrical codes and use appropriate wire gauges for the full load current.

Details

Weight0.91 kg
Dimensions273.6 × 214.1 × 59.2 mm

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