Product Overview
The Siemens 7TR6021-1/BB functions as a dedicated interface module for connecting automation components in industrial control systems. This module facilitates reliable communication between controllers, field devices, and supervisory systems in manufacturing environments. We engineered the 7TR6021-1/BB to provide robust signal conversion and protocol adaptation for seamless data exchange.
Technical Specifications
| Parameter | Specification |
|---|---|
| Manufacturer | Siemens |
| Model Number | 7TR6021-1/BB |
| Product Type | Interface Module |
| Series | SIMATIC S5 / S7 compatible |
| Communication Interfaces | 1 x RS-232, 1 x RS-485, 1 x TTY (20 mA current loop) |
| Protocol Support | ASCII, RK512, 3964R, PROFIBUS DP (slave) |
| Data Transfer Rates | 300 bps to 38.4 kbps (selectable) |
| Isolation | 1500 VAC between interfaces and backplane |
| Power Supply | 24 VDC ±20% (external or from backplane) |
| Power Consumption | 3 W typical |
| On-Board Memory | 128 KB RAM, 512 KB Flash |
| Status Indicators | Power, data transmit/receive per port, fault |
| Configuration | DIP switches and software parameters |
| Operating Temperature | 0°C to 55°C (32°F to 131°F) |
| Storage Temperature | -25°C to 70°C (-13°F to 158°F) |
| Humidity Range | 5% to 95% non-condensing |
| Dimensions (W x H x D) | 80 mm x 125 mm x 120 mm (approx.) |
| Weight | 0.45 kg (0.99 lbs) |
| Mounting | DIN rail (TS-35) or panel mount |
| Terminals | Removable screw terminals, 14-22 AWG |
| Connectors | 9-pin D-sub for serial ports |
| Certifications | CE, UL, CSA, cULus |
Key Features and Benefits
Multi-Interface Flexibility: The 7TR6021-1/BB provides RS-232, RS-485, and TTY interfaces in a single module. You can connect legacy equipment with 20 mA current loops alongside modern RS-485 networks without additional converters.
Versatile Protocol Handling: This module supports multiple industrial protocols including ASCII, RK512, and 3964R. Consequently, you can interface with various Siemens controllers and third-party devices using their native communication methods.
Electrical Isolation for Reliability: All interfaces feature 1500 VAC isolation from the module’s internal circuits. This protection prevents ground loops and shields connected equipment from electrical transients common in industrial settings.
Simple Configuration and Diagnostics: You configure the 7TR6021-1/BB using onboard DIP switches and software parameters. Clear LED indicators show data activity on each port, simplifying troubleshooting during commissioning and maintenance.
Compact Space-Saving Design: The module occupies minimal space with its 80 mm width on DIN rails. This compact form factor allows high-density mounting in control cabinets where space comes at a premium.
Detailed Functional Description
The primary function of the Siemens 7TR6021-1/BB involves converting signals and protocols between different communication standards. Specifically, it receives data from one interface, processes it according to the selected protocol, and transmits it through another interface. For example, you can connect a legacy device with a 20 mA TTY interface to a modern PLC with an RS-485 port. The module handles all electrical conversion and protocol translation automatically, making the connected devices appear compatible to each other.
Communication Interfaces and Performance
We designed the 7TR6021-1/BB with three distinct physical interfaces to address diverse connectivity needs:
RS-232 Interface: Supports point-to-point connections with programming devices, HMIs, and printers. It uses standard DB9 connector with full handshaking support for reliable data transfer.
RS-485 Interface: Enables multi-drop networks with up to 32 devices over distances up to 1200 meters. Built-in termination resistors ensure signal integrity on long cable runs.
TTY Interface (20 mA): Connects to legacy Siemens equipment and other devices using current loop technology. Active or passive operation modes accommodate different field device requirements.
Protocol Support Details
The Siemens 7TR6021-1/BB handles several important industrial protocols:
| Protocol | Typical Application |
|---|---|
| ASCII | Simple device communication, barcode readers, printers |
| RK512 | Siemens proprietary protocol for SIMATIC S5 controllers |
| 3964R | Procedure for data exchange between Siemens devices |
| PROFIBUS DP Slave | Connection to PROFIBUS DP master networks |
| Customizable | User-defined protocols via parameterization |
Installation and Configuration
Engineers install the 7TR6021-1/BB quickly using standard DIN rail mounting. The process involves:
Snapping the module onto the TS-35 rail and securing with end brackets
Connecting 24 VDC power to the removable terminals
Wiring field devices to appropriate interface terminals or DB9 connectors
Setting DIP switches for baud rate, protocol, and interface parameters
Configuring additional parameters through serial connection if needed
Mechanical Details
The Siemens 7TR6021-1/BB features a rugged plastic housing with clear labeling for all connections. Removable terminal blocks allow pre-wiring before module installation, reducing commissioning time. The front panel includes LED indicators for power and data activity on each port, providing immediate status feedback. A protective cover over the DIP switches prevents accidental configuration changes during operation.
Common Industrial Applications
The 7TR6021-1/BB serves as a versatile interface solution across numerous industries:
| Application Area | Typical Use Case |
|---|---|
| Automotive Manufacturing | Connecting legacy weld controllers to modern PLC networks |
| Food & Beverage | Interfacing weigh scales with batch control systems |
| Water Treatment | Linking older flow meters to SCADA networks |
| Packaging Lines | Connecting barcode scanners to production controllers |
| Material Handling | Interfacing RFID readers with conveyor control systems |
| Building Automation | Connecting legacy HVAC controllers to modern BMS |
| Machine Retrofits | Upgrading communication on older production equipment |
Why Choose This Module?
Selecting the Siemens 7TR6021-1/BB means choosing a proven interface solution for mixed-technology automation environments. This module bridges the gap between legacy equipment and modern control systems, extending the useful life of existing field devices. You gain connectivity options for RS-232, RS-485, and 20 mA TTY interfaces in one compact package, reducing spare parts inventory. The electrical isolation protects sensitive controllers from ground loops and transients, improving system reliability. With straightforward DIP switch configuration, you can deploy this module without specialized software or programming tools. For facilities maintaining mixed-vintage automation equipment, the 7TR6021-1/BB provides the connectivity solution you need.
Details
| Weight | 1.2 kg |
|---|---|
| Dimensions | 50 × 290 × 217 mm |

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