Bridging Field Devices and the Experion PKS Controller
The Honeywell 51454416-100 is a versatile Input/Output module for process control systems. It plays a key role in connecting the Experion PKS C300 controller to various field devices. This module supports reliable data acquisition and control commands across industrial applications. Consequently, it serves as a critical interface for sensors, actuators, and other instrumentation.
Technical Specifications and Physical Design
This high-performance I/O module from Honeywell provides sixteen input and eight output channels. Its rugged design ensures reliable operation across an extensive temperature range. Furthermore, the module’s compact form factor integrates seamlessly into the standard system chassis.
Detailed Technical Parameters
| Parameter | Specification |
|---|---|
| Manufacturer | Honeywell |
| Model Number | 51454416-100 |
| Compatible System | Honeywell Experion PKS |
| Controller Platform | C300 Process Automation Controller |
| Product Type | Mixed Digital/Analog I/O Module (Verify specific type) |
| Number of Input Channels | 16 |
| Number of Output Channels | 8 |
| Module Input Voltage | 24 VDC (Power Supply) |
| Field Input/Output Voltage | 24 VDC (Typical for digital I/O) |
| Channel Configuration | Grouped, with point-to-point isolation (system typical) |
| Operating Temperature Range | -40°C to +85°C |
| Storage Temperature Range | -50°C to +100°C |
| Module Dimensions (H x W x D) | 3.0 cm x 31.3 cm x 27.8 cm |
| Module Weight | 0.56 kg |
| Mounting | Installs into a designated slot in a C-series I/O chassis |
| Electrical Interface | Removable terminal block connectors |
| Communication to Controller | Via high-speed I/O Link network |
| Status Indication | Per-channel and module-level LEDs |
| Isolation | Channel-to-channel and channel-to-system isolation |
| Power Consumption | Typically 5-10 Watts (Module dependent) |
| Internal Energy Storage | None – requires continuous system power |
| Component Count | Single integrated module (1 unit) |
Key Features and System Integration
The 51454416-100 module digitizes field signals for the C300 controller’s logic processing. It conditions input signals from devices like pressure switches or level sensors. The module also executes output commands to actuate valves, starters, and indicator lights. Moreover, its wide operating temperature allows deployment in harsh outdoor or unconditioned environments. This flexibility makes it suitable for oil and gas, chemical, and power generation industries.
Application Context and Channel Utilization
Engineers use this module for discrete (on/off) control and monitoring applications. Typical inputs include motor run status, valve limit switch positions, and alarm contacts. Corresponding outputs often control solenoid valves, relay coils, and warning horns. The 51454416-100 integrates directly into the modular Experion PKS I/O subsystem. Therefore, it provides a scalable solution for expanding system point count.
Installation and Configuration Notes
Installation requires inserting the module into a compatible Honeywell C-series I/O chassis. Technicians must connect field wiring to the clearly labeled terminal blocks. Configuration and mapping of each I/O point occur within the Control Builder engineering software. Furthermore, proper grounding and the use of surge protection devices are recommended for field connections.
Details
| Weight | 0.68 kg |
|---|---|
| Dimensions | 145 × 100 × 40 mm |
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