PLCs, Power Supplies & Others

Product Overview

The Honeywell 51153818-204 serves as a specialized jumper termination kit designed for field wiring assembly in Honeywell control systems. This kit provides all necessary components to properly terminate and connect field wiring to compatible I/O modules. We engineered the 51153818-204 to simplify installation procedures while ensuring reliable electrical connections in industrial automation applications.

Technical Specifications

Kit Components and Contents

• Pre-Terminated Jumper Wires: 24 individual jumper wires with ferrules installed on both ends, ready for immediate connection

• Terminal Block Labels: Self-adhesive identification labels for clear circuit marking

• Wire Markers: Individual number markers for each jumper wire

• Cable Ties: Miniature cable ties for wire bundling and strain relief

• Installation Guide: Detailed instructions with diagrams for proper termination

• Ferrule Assortment: Spare ferrules in various sizes for field modifications

• Crimp Tool Reference: Compatible crimping tool specifications for field repairs

Key Features and Benefits

• Complete Termination Solution: The 51153818-204 includes everything you need for professional field wiring termination. You receive pre-cut wires, ferrules, labels, and ties in a single package, eliminating separate component sourcing.

• Precision-Engineered Components: Each jumper wire features factory-crimped ferrules for consistent, reliable connections. Consequently, you avoid the variability and potential errors of field-crimped terminations.

• Time-Saving Installation: Pre-measured and pre-terminated wires significantly reduce installation time compared to custom field fabrication. You can complete terminations in minutes rather than hours.

• Professional Appearance: The kit produces neatly organized wiring with consistent lengths and professional labeling. Therefore, your control panels meet the highest standards for clarity and maintainability.

• Enhanced Reliability: Factory-crimped connections ensure optimal contact resistance and mechanical strength. This attention to detail minimizes field failures caused by improper crimping or loose connections.

Detailed Functional Description

The primary purpose of the Honeywell 51153818-204 involves creating reliable electrical connections between field devices and I/O modules. Specifically, the pre-terminated jumper wires bridge the gap between field wiring terminals and module connectors with consistent, repeatable quality. Each wire includes a ferrule on both ends, ensuring secure insertion into terminal blocks without strand spreading or partial connections. Furthermore, the included identification system allows technicians to trace circuits quickly during commissioning and maintenance.

Installation and Application Details

We designed the 51153818-204 for straightforward installation in new control panels or existing system expansions. Technicians simply route the pre-cut jumper wires between termination points, insert the ferrule ends into appropriate terminal blocks, and secure the wires with included cable ties. The color-coded insulation simplifies circuit identification, while the numbered markers provide permanent labeling for future reference. This organized approach particularly benefits high-density I/O applications where space is limited and wiring accessibility challenges exist.

Compatibility Information

The 51153818-204 jumper termination kit specifically suits Honeywell I/O modules and termination assemblies requiring 20 AWG field wiring connections. It works with standard European-style terminal blocks commonly found in Honeywell control systems. For applications requiring different wire gauges or lengths, please consult the Honeywell documentation or contact our technical support team for alternative kit options.

Common Applications and Use Cases

You will find the Honeywell 51153818-204 essential in various industrial control system scenarios:

Why Choose This Kit?

Selecting the Honeywell 51153818-204 means choosing consistency, reliability, and professionalism for your control system installations. The pre-terminated jumpers eliminate the variability of field-crimped connections, ensuring every termination meets factory specifications. You save significant installation time while achieving superior results compared to traditional field wiring methods. The comprehensive kit includes all necessary components, so you avoid multiple purchase orders and incompatible parts. For Honeywell system integrators and maintenance teams, this termination kit represents the standard for high-quality, maintainable field wiring installations.

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